How to Start Your Own Golf Hat Brand (And Make Hats Like Melin)

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So, you’re thinking about making your own line of golf hats — something clean, comfortable, and premium, like what brands like Melin, 47 Brand, or Sunday Swagger put out?

Good news: you don’t need to be a fashion designer. But you do need to know where and how these hats get made — because the brand doesn’t build the hat, the factory does.

We’ll break down how premium golf hats are made, where to find a reliable factory, how to keep costs low, and how JoinTop helps brands build headwear that sells.

What Makes a Golf Hat “Premium”?

When someone picks up a Melin hat, it feels expensive — but why?

It’s all about the details:

  • Water-resistant fabric
  • Structured shape that keeps its form
  • Anti-odor sweatband
  • Clean logo embroidery or patch
  • Breathable panels for comfort

You can get the same build quality if you work with a manufacturer that knows what they’re doing.

If you’re curious about how Melin builds some of their designs, their team breaks it down in Behind the Design – The DECADE, where they explain their materials and inspirations.

Where Are Premium Golf Hats Like Melin Made?

Melin is based in California. But their hats — like most premium headwear — are made overseas.

Factories in China, Vietnam, and Bangladesh are where the best custom golf hats are produced. These facilities have the experience, the machines, and the skilled teams needed to deliver high-end results.

JoinTop operates certified factories in all three countries, producing custom hats for golf, activewear, and lifestyle brands.

How Do I Start My Own Golf Hat Brand?

Here’s what you need to get started:

  1. Choose a hat style (trucker, mid-crown, curved brim, etc.)
  2. Send your logo or brand concept
  3. Pick your fabrics and colors
  4. Start with a low quantity (100+ units)

Even if you don’t have a design, JoinTop’s team can help you develop one from scratch based on your idea or reference photos.

How Many Hats Do I Need to Order?

Many custom hat manufacturers require 500 or even 1000 hats minimum.

At JoinTop, we offer low MOQs starting at 100 units. This helps small brands test the market without overcommitting.

How Long Does Production Take?

Here’s a typical production timeline:

  • Sampling: 7–10 business days
  • Bulk production: 25–35 days
  • Shipping: 5–30 days depending on air or sea freight

With multiple factory locations, JoinTop adjusts production to meet your schedule and avoid bottlenecks.

What’s the Price for Premium Custom Golf Hats?

Most custom golf hats with premium features cost between $8 and $15 per unit.

Your price depends on:

  • Fabric and materials
  • Logo type (embroidered, patch, silicone, etc.)
  • Add-ons like inside labeling or custom closures
  • Order quantity

JoinTop provides detailed quotes based on your specs so you know exactly what to expect.

Can I Make Hats in the USA?

While it’s possible to manufacture hats in the U.S., most brands choose overseas production because:

  • Costs are lower
  • More material and design options
  • Faster scaling
  • Flexible order sizes

That’s why even well-known American brands rely on trusted overseas partners like JoinTop.

What It’s Like Working With JoinTop

JoinTop is not a broker — we own and operate factories in China, Vietnam, and Bangladesh. We work directly with brands to develop custom headwear from idea to delivery.

We offer:

  • Fully custom hat manufacturing
  • Private label branding
  • Low minimums
  • Quality control at every step
  • Support for scaling from small batch to mass production

Häufig gestellte Fragen

What’s the minimum order quantity?
100 units per style to start.

Can I customize everything?
Yes. From fabric and stitching to logo placement and packaging.

Do I need a full design file to start?
No. A photo, sketch, or reference product is enough.

Where are JoinTop’s hats made?
We operate our own certified factories in China, Vietnam, and Bangladesh.

How long does production take?
Sampling takes 7–14 days, bulk production takes 35–45 days, and shipping varies by method.

Ready to Build Your Brand?

You don’t need a big budget or a full design team to make premium custom golf hats.

You need:

  • A clear idea
  • A factory that understands what you’re building
  • A partner who helps you grow

Start your golf hat project with JoinTop

Send Your Inquiry Now

Über JoinTop

Als Hersteller von Kopfbedeckungen seit über 20 Jahren sind wir stets bestrebt, unsere Kunden bei der Optimierung ihrer Markenentwicklung mit exklusiven Designs und individuellem Service zu unterstützen.

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Tina Huang

Hallo, seit über 20 Jahren fertigen wir von JoinTop fachmännisch Kopfbedeckungen für Top-Marken. Neugierig auf die Preise? Kontaktieren Sie uns jederzeit kostenlos!

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