Top 7 Rope Hat Manufacturers in the United States (2025)

Rope hats have quickly risen to popularity across streetwear, golf, and lifestyle brands. These distinctive hats—featuring a rope across the brim—offer a retro yet functional look that’s perfect for custom branding.

Whether you’re an emerging fashion label or an established headwear company, sourcing from a reliable rope hat manufacturer is critical to your product’s success.

To help you make the right choice, here are the top 7 rope hat manufacturers in the United States that specialize in custom rope hats with quality craftsmanship, competitive pricing, and factory-direct services.

1. Imperial Headwear

Website: imperial1916.com
Location: United States

Imperial is one of the most respected names in American headwear. Their rope hats blend premium fabrics, old-school design, and golf-friendly functionality. From mesh backs to moisture-wicking tech materials, Imperial has long served brands looking for high-end performance hats with a vintage twist.

2. JoinTop

Website: jointopcap.com
Location: Manufacturer based in China, serving U.S. brands

JoinTop is a factory-direct rope hat manufacturer that offers low MOQs, custom logo embroidery, and fast sampling. They specialize in helping startups and growing brands bring their headwear ideas to life. The company offers multiple rope thicknesses, fabric options (cotton, corduroy, mesh), and even free design mockups.

Why brands choose JoinTop:

• Low minimums and competitive bulk pricing
• OEM & ODM services for rope hats
• Custom patches, embroidery, rope styles, and interior branding
• Free DDP shipping quote and fast lead times

If you’re looking to launch your own rope hat line with full creative control, JoinTop is a go-to partner.

3. Sumkcaps

Website: sumkcaps.com
Location: China-based factory with U.S. export support

Sumkcaps focuses heavily on rope hat design, offering everything from classic golf styles to trucker-inspired models with custom rope accents. They support full customization across colors, shapes, closures, and patches. Their team is used to working with designers, agencies, and promotional brands in bulk production.

4. Broken Arrow Wear

Website: brokenarrowwear.com
Location: United States

Broken Arrow is best known for its online hat designer tool, where clients can upload logos, choose embroidery styles, and build their rope hat from scratch. They’re ideal for brands that need quick turnarounds and small-batch runs with detailed customization.

5. Pukka Inc.

Website: pukkainc.com
Location: United States

Pukka Inc. offers custom rope and cord hats tailored for golf, surf, and lifestyle markets. With premium fabrics and performance-focused construction, Pukka rope hats combine on-trend design with branding flexibility. They’re a great fit for clubs, retailers, and design-driven labels.

6. Richardson Sports

Website: richardsonsports.com
Location: United States

Famous for its iconic 112 trucker cap, Richardson also offers high-quality rope hats with timeless design. Their hats are often used by athletic and lifestyle brands thanks to structured panels, adjustable snapbacks, and crisp decoration options.

7. Custom Patch Hats

Website: custompatchhats.com
Location: United States

This niche rope hat maker focuses on custom-branded headwear with a specialty in woven patches and embroidery. Custom Patch Hats is ideal for companies seeking highly personalized designs for merch drops, giveaways, or premium private label collections.

Final Thoughts

The rope hat market is booming—and whether you’re selling online, stocking retail shelves, or outfitting a golf club, your manufacturer matters.

Each of the companies above offers its own unique strengths—from low MOQ startup solutions to high-end branding partnerships. If you’re looking for flexibility, fast response, and factory-level pricing, JoinTop stands out as a top choice.

Ready to start your custom rope hat project?
Visit www.jointopcap.com to request a free sample or get a custom quote today.