Why So Many Hat Brands Are Choosing Trucker Hats

Trends change fast, but trucker hats have stayed strong. They’re simple, cool, and easy to make your own. If you run a hat brand and want something that sells, trucker hats might be your best bet.

Trucker hats are popular because they’re breathable, easy to wear, and great for adding your brand’s logo or message. Big names like New Era, Sunday Swagger, and Melin use them in their collections. If you want to make high-quality trucker hats, working with a global supplier like JoinTop — with factories in China, Vietnam, and Bangladesh — can help you get the job done right, and at scale.

Let’s look at why trucker hats work so well for brands and what to look for if you want to make your own.

Are Any Trucker Hats Made in the USA?

Yes, a few brands still make their trucker hats in the U.S. Some examples are Bella+Canvas, Legacy, and J. America. These are great if your brand wants to focus on local production or a “Made in USA” label.

But making hats in the U.S. costs more. That’s why many brands choose to make them overseas, then add final touches like patches or embroidery locally. JoinTop helps brands do both. You can make hats in our factories in China, Vietnam, or Bangladesh, then ship them to the U.S. for finishing.

What Trucker Hat Brands Are Hot Right Now?

Many big names are using trucker hats in 2025. Here are a few that stand out:

• New Era – known for top-quality fits
• Richardson – their 112 hat is super popular
• 47brand – mixes old-school style with team gear
• Melin – high-end and built for performance
• Sunday Swagger – bold prints, especially in golf
• Patagonia – uses eco-friendly materials and clean designs

These brands use trucker hats because they’re great for showing off a logo or message. They fit into sportswear, streetwear, and outdoor looks.

Why Are Vintage Trucker Hats Making a Comeback?

Old-school trucker hats are trending again. People like the foam fronts, mesh backs, and worn-in look. The 2000s style is back, and hats are part of it.

You’ll see:

• Washed-out colors
• Faded logos
• Retro fonts
• Mesh that looks aged

JoinTop helps brands make hats with that vintage feel while keeping the build strong and clean.

How Do Brands Customize Their Trucker Hats?

One reason brands love trucker hats is because they’re easy to customize. You can make the front panel look however you want.

Here’s what most brands add:

• Embroidered logos (flat or puffed)
• Leather or fabric patches
• Printed designs
• Custom under-brims
• Sweat-wicking bands or mesh

JoinTop works with brands to create totally custom looks. Whether you want one sample or a big order, we can help.

What Should You Look for in a Hat Manufacturer?

If you’re serious about building your brand, your factory matters a lot. Here’s what to look for:

• Can they make both small and big orders?
• Do they give you samples before full production?
• Do they talk clearly and quickly with your team?
• Can they deliver on time?
• Do they have fair pricing and steady quality?

JoinTop checks all those boxes. We’ve made hats for global brands for years, and we know how to keep things smooth.

Do Men and Women Wear the Same Trucker Hats?

Not always. Some brands make separate fits for men and women. Others go with one unisex style.

Men’s hats usually have a bigger crown and bold patches.
Women’s hats might have a lower fit, softer colors, and lighter mesh.
Unisex styles are great too — simple and flexible.

At JoinTop, we help brands test out different fits before going to bulk production.

Are Trucker Hats Good for Eco-Friendly Brands?

Yes, they can be. Many brands now care about using better materials and safer factories.

JoinTop offers:

• Recycled mesh
• Organic cotton for the front panel
• Water-based inks
• Factories that pass social audits

If you want to make hats that look good and do good, we can help you build that into your line.

Trucker hats are simple, cool, and still selling strong. They work for sports, fashion, and even outdoor brands. If you want something easy to design and easy to sell, this is it.

And if you’re looking for a factory that’s been there, done that — JoinTop is ready to work with you.